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Solid-State Battery Breakthrough

New ceramic electrolyte achieves 400Wh/kg energy density with enhanced safety profile.

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Comprehensive analysis of 50+ EV battery packs reveals optimization opportunities.

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  • • 15% efficiency gain in NMC cells
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Battery Basics

Understanding cell chemistry, voltage, and capacity fundamentals

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Glossary & FAQ

Comprehensive terminology guide and common questions answered

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Design Principles

Key concepts for battery pack design and optimization

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Cell Technologies

Compare NMC, LFP, LTO and emerging chemistries

  • • NMC vs LFP comparison
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Manufacturing

Production processes and quality control essentials

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Cell Manufacturing

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Production Process

Complete cell manufacturing workflow from materials to testing

  • • Electrode coating & drying
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Calendaring Process

Electrode parameter optimization after compression

  • • Porosity reduction techniques
  • • Density measurements
  • • Performance impact analysis

BMS & Safety

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Thermal Management

Li-ion cell thermal behavior and cooling strategies

  • • Heat generation modeling
  • • Cooling system design
  • • Thermal runaway prevention
cleaned vs unclean battery terminals

Terminal Preparation

Critical cleaning procedures before welding operations

  • • Laser cleaning techniques
  • • Contamination removal
  • • Weld quality assurance
Battery Metrics

Pack Design

Gravimetric energy density optimization

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EV Applications

Real-world battery systems analysis

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Advanced Modeling Hub

Next-generation modeling tools for battery optimization

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Electrochemical Models

Doyle-Fuller-Newman

Physics-based lithium-ion cell modeling

  • • Porous electrode theory
  • • Concentration gradients
  • • Butler-Volmer kinetics

Single Particle Model

Reduced-order modeling for control applications

  • • Real-time estimation
  • • Parameter identification
  • • SOC/SOH algorithms
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Thermal Modeling

Heat Generation

Irreversible and reversible heat sources

Cooling Systems

Liquid and air cooling optimization

AI Models

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  • • Neural network predictions
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OEM Pack Analysis

Comprehensive data on 200+ EV battery packs

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Cell Benchmarking

Comparative analysis of cylindrical, prismatic, and pouch cells

21700 vs 18650

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Pack Size Calculator

Range and capacity estimation

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Series and parallel configurations

Battery pack resistance equation

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$/kWh and $/mile analysis

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Heat generation & cooling

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200+ battery terms explained with real-world context

Core Concepts

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C-rate

Charge/discharge rate relative to capacity

1C = 1 hour discharge
Battery Metrics

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Wh/kg or Wh/L storage capacity

Gravimetric vs Volumetric
Battery pack resistance equation

DCIR

Direct Current Internal Resistance

mΩ measurement

Cell Types

Cell Technology

21700

21mm diameter, 70mm height

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Pouch Cell

Flexible packaging design

High energy density
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Prismatic

Rectangular hard case

Space efficient

Safety Terms

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Thermal Runaway

Uncontrolled temperature rise

Safety critical
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SOC

State of Charge 0-100%

Battery level indicator
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SOH

State of Health

Capacity retention %

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